Corrado Tech Tips

 
  This article was orriginially posted on the Votex site, but is unfortunately hard to find. Because this is one of the better diagnostic pieces that have appeared recently, I archived a local copy, with all credit due to New Dimensions and Votex

I also edited the text a bit to increase readability. My additions are surrounded by [ ].

Jan



 
 

Tech Tips

by Chris Lagattuta, Autowerkstat
 

My name is Chris Lagattuta and I've worked at ND as a technician for the last ten years or so, before starting Autowerkstat. Over the years, I've had the great pleasure of encountering some great technical mind bogglers as well as repair a lot of problems that other people had trouble with. When you see the same cars come in the door day after day, you start to see patterns.

I read a lot of your postings when I get home from work and often think I can help out with the solution, except I never have time to write. So, I wanted to dump a whole lotta stuff I accumulated over the years in hopes it can solve some driveability problems for you. 


VR6

VR6's--very few driveability problems overall but here's some tasty stuff: idle problem #1 is caused from vac hose (7mm smooth rubber one on right side of engine by #1 plug) that purges the fuel vapor canister. It is formed like an "s" and melts on manifold. 

I highly recommend using no other spark plug except the ngk or Bosch dual electrode ( cant remember the #). I have seen it clear up slight idle problems in a jiffy. Always use the factory tool to remove plugwires- ANY cuts or rips on the boots will cause a short to ground from your high energy ignition system. You can feel it when you are pushing hard on acceleration as a "buck", or at idle as a "tick". Look at the car running in the dark down at the plug holes to see it jump, especially in damp weather or spray misted. 

[Note: Spark plug wire resistance should be about 6k Ohms, give or take a few k Ohms. When I check mine, I had two that were open. NOT GOOD. The reason the car still ran was simply because the spark can jump multiple gaps. Jan]

Be really careful if you have Ram Air or K&N filters and you clean them. After you oil them, let them dry thoroughly! I have seen two cars that got excessive oil on the Mass Air Flow Sensor and made the car run too rich. There is absolutely no way to clean the hot wires of the unit, so if it happens to you, remove the offending filter until it is dry and drive car a bit, starting and stopping engine so the inherent burn off cycle can clean the wires off itself. Throttle position sensors can also cause idle fluctuations but it is rare. You really need the VAG 1551 to check the live readings. The dvom wont do. 

Last tip for the cooling system-VR6s run HOT. Change your coolant and install a low temp fanswitch(remove the battery to make it easy). The thermostat is also a good idea-but I only recommend it if you have over 60k and you replace all three pcs of the plastic thermostat housing. These things leak like crazy! replace all the seals and don't use goop on any of it except at the mount to the head( I prefer aviation sealer - the brown stuff in the little can) Anyway, the fanswitch cycles the fan sooner and longer and end result is that your gauge which normal reads about 230 can drop as much as 10-15 degrees. It seems that all the car's gauges read a little different. 

Chris Lagattuta

 

 
   

 

VR6 Bucking Problems


by Jan Vandenbrande

This is a fairly common problem, and one I am currently struggeling with as well. Here are a collection of tips that I have received from people that may help. 

The symptoms vary from a shudder while cruizing to a severe bucking off the line that feels like the engine is cutting out and immediately restarts. 
 

  • Check the items above.
  • Check the spark plugs, replace if worn, cracks, or if there is a build up of carbon.
  • Check the spark plug wires (6kOhm). See notes above.
  • Check the rubber intake boot (the big flexible one) for any cracks. 
  • Check the idle contol valve "muffler" (black thing next to the TBody) for cracks and leaks.
  • Wiggle and check  all the wires and hoses and see if you can recreate the problem.
  • Check the Mass Air Sensor wires.
  • Check the Oxysensor lead wires for any breaks. 
  • Check the oxysensor.
  • Check for engine fault codes.
  • Check the idle valve control valve. The resistance is supposed to be between 10 and 20 Ohms. Not sure how else to check it other then that.
  • Check distributor cap and rotor. 
  • Check/replace the cam positioning sensor (hall sensor). In cars with a distributor it's right underneath the rotor.
  • Water in the fuel.
  • Check the TBody potentiometer. All I did was put an Ohm meter on it, and checked whether there were any drops in measurements.
  • Check the TBody butterfly valve for gaps. Sometimes the bearings wear causing major leaks.